Failure analysis of polymer-based products is critical to guarantee that process or material improvements can be made to prevent repeated failures.

Should a product fail or not perform as expected, investigation of the root causes is needed to develop a corrective action plan and solve the problem. Failure investigations are critical in determining whether failure is related to:

  • Material deficiencies
  • Poor product design
  • Process related issues
  • Improper use of the product

With decades of experience in polymer chemistry, plastics processing and evaluation of polymeric products, Exova’s polymer chemists and engineers work closely with your team to develop a failure investigation program that is designed to fit your timeline and budget. We carry out the analysis and provide updates, as well as recommend changes to the program scope if necessary as the data becomes available.

Failure analysis at Exova involves the following steps:

  • Collection of background data
  • Inspection of samples
  • Complete analysis of the failed material
  • A thorough examination of the failed part
  • Tests to simulate environmental and physical stresses that may have played a role in the failure
  • Selection and testing of alternative products or procedures that will significantly improve performance. Full product re-engineering services if requested
  • On-site evaluation and consulting service

We have well-equipped analytical, mechanical and physical testing facilities to conduct accurate failure analysis investigations. Our experience covers all types of polymeric products and industry sectors.

Exova’s failure analysis capabilities include metallurgical, chemical, composite and polymer analysis. Our team of expert metallurgists, chemists, and material scientists are internationally recognized as some of the most experienced in their field. Failure analysis not only helps us learn from the past, but it also helps prevent future failures. As your chosen asset life partner, Exova can contribute to improving your company’s products, protect your valuable reputation and build a safer future together.

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Pharmaceutical testing facilities

2395 Speakman Dr.,
Mississauga, ON L5K 1B3

Contact: Ben Vanasse - General Manager
Tel: +1 905 822 4111 (Ext: 10601)

Fax: +1 905 823 1446


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1300 First State Blvd, Suite C,
Wilmington, DE 19804

Contact: Waheed Sheikh - President
Tel: +1 302-636-0202

Fax: +1 302-636-0204


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9240 Santa Fe Springs Road,
Santa Fe Springs, CA 90670

Contact: Eric Lindsay - General Manager
Tel: +1 562-948-2225

Fax: +1 562-948-5850


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